Journal

"......[woodwork] was something done by thickos in a shed"

(From James Dyson's memoir "Against the Odds")

"What a pack of lies....journals are, particularly if one tries too hard to be truthful."  

(Charles Ritchie, quoted in "The Assassin's Cloak")

Back to Sidney.

The oak has to be returned. Exchanged. Brought back. 

Alone on the 7.50 ferry; it's not at all sunny, the wind is simply cold and unfriendly; I read yesterday's Driftwood in the cab. The windows stream inside with condensation; it's chill, damp and smells like a dog kennel – which is odd, because no dog has been here since Churchill died.

At Westwind I am slightly exonerated, since the rack I took the nice (red) oak planks from is labelled "White Oak". Lars tells me that this is a mistake - a new and ignorant young man didn't know the difference. I feel like an old and ignorant man, since I didn't either, apparently. I am kindly guided to an adjacent stack of white oak. I feel like an OAP being helped across the road, and am lent a tape measure. Lars kindly refrains from explaining how to use it.

However, there is bright spot. I see a piece of nicely gribbelled and rust-stained wood leaning against the wall. I buy it for $20.00, and take it home. (On the ferry, I take my penknife and cut out the sodden carpet on the driver's side. The sheet metal separating me from the wheel well has rusted through. No wonder there is a permanent small puddle on the floor, and that the truck windows stream with water, and there is a smell of old wet dog. This is a very satisfying moment.)

Oak or oak?

Off this fine morning, light of heart, to Sidney for wood; a nice sunny day, the first in a while; how agreeable to head off with J. after breakfast, driving a bit too quickly through the Fulford Valley, catching the Skeena Queen for the thirty-five minute  ride to Swartz Bay; chatting to Rob D. in the ferry's horrible utilitarian lounge (no lounging possible), looking out at Portland Island and Shute Passage, but failing to make a wood list for Westwind, and so going for coffee and toast at Canoe Cove coffee shop to figure one out, with proper perked coffee and brown toast and blackberry jam, and a sunny seat in the window.

So what's needed? Oak. White quarter-sawn 1" & 2" for three small table/stools for Joyce S. Also, if I'm lucky, an 8" piece of  4"x4" oak for the cross I agreed to make a year ago for St Mary's Church in Fulford.

Westwind was busy; I did find a decent piece of 4x4, some 2", and some nice wide QS  white oak 1" planks. I tallied them myself, gave the measurements to Shelley, and left feeling altogether successful. We had an hour before the next boat, and walked with the other elderly perambulators along the waterfront pathway, in warm sunshine and a cool wind, thinking of summer sailing.......

Bicycles and Wood?

I had a friendly 'phone call yesterday asking if I'd be interested in contributing a piece (of what?) to a show and auction to raise funds for World Bicycle Relief . SRAM is a bike-parts manufacturer in Chicago, and last year they held their first pART PROJECT , which essentially gives the artist a box of assorted bike hardware and lets them get on with things. This is pretty much a catnip project for me, and hence it will have to be shoe-horned (un-mix that metaphor.Ed.) into the late winter and spring schedule. Frankly, there isn't a lot of space in this "schedule", since a trip to the UK and France and Picton, Ontario, is planned for March and April (six weeks??), and then there is the matter of boat bottom painting and general maintenance prior to a planned extended summer's sailing to the Broughton Archipelago, and then North to what is now called "The Great Bear Rain Forest" - otherwise more easily visualized as the bits and pieces on the East side of Hecate Strait, north of Queen Charlotte Sound. (She still rules the waves, but has been booted out of Haida Gwaii.)  I have no idea what parts will be in the box - that's rather the point, I suppose; but gears, surely? Chain? Crank? Hubs and bearings? The simpler components of the Orrery?

The Joy of Betta Sex

This has nothing to do with woodworking, bookbinding, or anything else appropriate. But I do have a life outside the workshop, and here's a post-holiday clip of what the fish have been up to this afternoon (for about three and half hours).


Return to Bass

If my last post was on 2011-07-27, and today's post is dated 2011-10-08, then there must have been a three month period without an entry. Much less a journal than a quadriannual. Enough said.

After a busy couple of weeks earlier this month spent preparing for the biennial printers' fair (or Wayzgoose) in Vancouver, which really deserves an entry of its own, today is the first day of more-or-less directly remunerative work. Repairs can be a pleasant way to get back into things, so:

This looks a bit like taking Grandad's Waltham pocket watch apart to clean it. However, it's essentially it's a sort of psychological ploy to ensure that the work gets done properly (or gets done at all). Perhaps rock-climbers do this when faced with a tricky climb - put themselves deliberately in a position of no-return, when the only way down is up.

This bass has been in the wars, certainly. The inside is water stained - odd; the outside finish had been heavily abraded in parts, perhaps with a wire brush. The neck has acquired a fearsome bow (visible in photo), which caused the fingerboard to separate itself along most, but not all of it length. At some point the two were forcibly rent apart. A new neck and fingerboard were originally all that was required, but it very quickly became clear that far more work would be needed: many of the glue joints had failed, and the bouts were barely attached to the top and bottom.

The Standing Press Comes Home

Today's the day that "unsold pieces" had to be removed from the 160K Show. The standing Press has therefore returned home, and I'll have to find somewhere to put it. (This Standing Press was a bit of an odd thing for me - I made it because I wanted to make it, and not because I wanted (needed) to sell it.)

Otherwise work on JL's Lying Press is rolling merrily along. Over the weekend, and earlier this week, the press itself came together and is 95% complete (final assembly not taking place until oiling and polishing is done), and today I started work on the plough.

The press loosely assembled on the base. Four steel retaining pins will later be inserted to lock the front part of the press to the screw threads.

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Another view.

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Old and new technologies.

Progress Report

The lying press is coming along; the tub (stand) is almost complete, and tomorrow I'll start work on the press, which I'm looking forward to.

Still to do: fit the 2 long threaded 3/8" rods through the side-pieces; make the four removable caps for the 1" holes (visible on the end uprights) for their associated nuts and washers; fit the bottom board for the tub. Final sand and finish.

Shaw on Music (and design).

"There are two pianofortes in the gallery..[one] the property of Mr. Alma-Tadema, who designed it, is a stable massive structure of polished oak, brass, and ivory, with well proportioned but mechanical lines and curves. The white inner surface of the lid is inscribed with the autographs of more or less distinguished persons who have used the instrument. The bench is a far more humane piece of furniture than the piano, which suggests an expensive American "casket" (coffin). It is difficult to contemplate it for five minutes without looking about for a heavy woodchopper."

(Shaw's Music, Volume I, 1876 - 1890)

Cool? Uncool?

The only tangible result of the recent postal strike was the delayed arrival of our various magazine subscriptions. Once rural mail delivery resumed, there was a sudden rush of Economists, for some inexplicable reason TWO copies of Harpers (disclaimer: I don't read it, but it has excellent Cryptic Crosswords, plus twenty years or more of  accessibly archived dittos. "Angels at play arrive monthly? (7)"), but no New Yorker, past or current. Not that this was  greatly disturbing, as magazines in any case arrive only fitfully and sometimes in clumps, like the old Number 27 bus. (Chiswick to Twickenham via Kew Bridge, Kew Gardens and Richmond.)
When a solitary New Yorker did finally crawl into the group mailbox on Mereside, it was worth the wait: an Alice Munro short story, a long account of thievery and malfeasance in the world of New York hedge funds, and, most welcome of all, an essay by Adam Gopnik on Learning to Draw.
(Here I have to take a break and head out for a friend's 64th. birthday. Must not forget the Tiramisu for the potluck which J. left in the fridge.)
Back again; anyway, the Gopnik essay did shed a little uneasy light on my mild depression which followed last week's delivery of the finished book-press. Partly of course it was just the usual let-down that follows a time of intense activity - post [whatever] all is sad - but it was more than that. It was also a sense of being uncool, (old?) somehow un-with-it. Gopnik, an art critic and remarkably intelligent essayist, describes his attempts to learn to draw in the classical style, and ruefully discovers that despite taking an intense series of lessons, he is, ultimately, incapable of drawing. The essence of the art is more than technique, although technique is necessary, and not at all mere.
Gopnik draws like I do - grip the pencil firmly, look at the object, draw a nice line around the "shape", and then decorate this shape with appropriate details. His teacher, on the other hand, hold his pencil loosely, brushes it suggestively over the paper, and denotes the essence of his subject with a few lines, which are not in any way "outlines." All Gopnik's efforts to imitate this inevitably fail. Proper drawing (cool) is natural, lifelike, curved, shaded, and (god spare us) organic. (Manley Hopkins knew a truth or two about dappled things). Uncool is straight, right-angled, level, square (now there's a word with another meaning), precise; a carefully outlined shape (rectangular box) with fiddly detailly stuff  filled in to make it "interesting". It could also be characterised as a sort of sterile formalism, technique substituted for natural forms, style over substance. 
When it comes down to it, I'm just not comfortable with natural things. I like wood to be straight, dry, free of error (shakes, checks, knots, bark, sap, stain, mould, rot, pitch &c.). predictable, even-grained, biddable. Which doesn't leave much natural woodiness over. How uncool is that?

"Tea break's over - everybody stand on their heads again.........."

Which is the punch line of a remarkably un-funny joke that has somehow survived in my memory since Chiswick County Grammar School for Boys.
It's been  a nice idle week since dropping off the book press at the Artcraft Gallery show. (The local paper admired the piece, but couldn't really see why anyone would want it in their living room.) Today it was time to sweep out the dust and shavings and start the next job, which is a beech lying press, tub and plough for JL that is heading south.
So - here are the European Beech planks before and after cutting to length and width; tomorrow they'll be glued up into the basic components of the stand (tub) and press. Beech seems a peaceful and obliging wood to work with after the sometimes frustrating task of extracting sufficient usable timber from  large "natural" slices of tree-trunks for the 100 Mile endeavour.




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Note the clean floor. (I'm also toying with the idea of acquiring a respectable table saw)

Done.

That's it, then. I should have posted this photo on Saturday, but couldn't really face it, which makes not a lot of sense. Odd.

Early start - again.

Tomorrow 10.00 a.m. is the deadline for delivering the press for the show. I think I'll make it, but it's meant a week of long days. I haven't done a work binge like this for some time, and I'm a bit surprised that I'm holding things together without too much stress. Still to do today: second coat oil on lower chest of drawers, finish woodwork on the upper platen, oil the upper screw mechanism and uprights, cross piece and so on. Fortunately the weather's warm, so it can cure quickly, but it's not ideal. Then, if possible, a coat of wax and a polish. I'm still toying with the notion of a quick shellac coat before the waxing.

No time for writing; here's where things were yesterday afternoon, after spending the morning fitting drawers and turning the yew ("yew-wood" seems more correct - some woods will accept the suffix: beech, maybe fir...why?) knobs:


Screw Threading

It's been a very busy week on the standing press. The base and drawers presented no problems - lots of bits of wood, which always take time, but nonetheless straightforward enough.  The top section was another matter. I still hadn't tried out the  "new"  2.5" wood-screw threading tap, which has been decorating a workshop shelf for over a year, but the time had come:

It likes a little raw linseed oil to ease its passage.

Quite a degree of force is needed as it cuts the full diameter thread:

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If there had been time, I'd have had a sleeve welded to the top of the tap to take a heavy T bar. As it is, a section of channel bar and a large crescent wrench will do. I've had to use a half-inch socket extension to get through the deep hole for the thread.

Hard work, but simple enough. Then there's the question of the actual screw itself. This is very much a boot-strapping operation: first use the tap to make a section of female thread in a 2'' piece of wood. Then use this to make the die to cut the thread onto a 2.5" turned billet of suitable wood. The cutting tool is a 60 degree router bit extending into the cut female thread.

Bending Bass Ribs

So, we now had the six ribs for the sides of the bass more or less prepared (rather less than more, as it turned out). All we needed to do was to reduce the thickness from a bit over 3mm to 2.3mm. Once this would have been done with hand-planes and scrapers, but today it's hard to resist the lure of the thickness sander, which grinds off the excess with very little risk of shattering or otherwise damaging the wood. Since I don't have one of these occasionally useful machines, we made one:

A turned cylinder of wood (actually mdf - wood tends to become oval as the humidity changes) is mounted between centres on the old Coronet lathe. An adjustable table is bolted to the tool rest holders, and the drum wrapped with an opened-up 60 grit sanding belt, secured at either end by a couple of staples. The "thickness" of the sanded piece is regulated by tilting the table.

Sanding produces dust. so we needed to attach the thing to the dust-collection system:

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Ed is pulling the veneer through the machine; it isn't very efficient, being under-powered, but it did the job without disaster, if slowly.

New Project (and an old friend)

Things have become more busy than I'd prefer, but then, like cooking on an electric stove, it's always either too hot or too cold and hardly ever "just right".

Some months (is it so long?) ago I, and perhaps a dozen other local woodworkers, were invited to take part in a small show organized by our local Arts Council: "100 Mile Furniture". It seemed comfortably far off at the time — July 2011 (2011?? It didn't even exist. Thus do grasshoppers and butterflies distinguish themselves from toiling ants and contributors to pension plans.) Anyway, whatever we entered for the show had to be made from material (presumably wood) that came from within a hundred miles of Saltspring. (Yes, Canada is a wholly metric country, but "160 Kilometer Furniture Show" doesn't have the right ring to it. Anyway, we're not metric, not really.)

I spent several months trying to decide what to make, but couldn't come up with anything that excited me - and if it didn't interest me, it's hardly likely that it would interest anybody else. Then it was suddenly this year, and even more suddenly Spring, and then late Spring. Oh well, there was always a chair - I have a notion of making a set of ladderback ash dining chairs (with arms), rush seats, and short shallow rockers to allow one to lean comfortably back from table on two legs; but chairs come in sets, and chairs need tables, and it was all too much - and not all that exciting anyway. Plus I don't have any more rush until this summer's harvest. (Definitely a 100 Mile (160k) qualifier - it grows less than ten miles away.)

Bed, table, and I'm up-to-date.

Really, there's not a lot more to say about the bed. It was big, heavy, and used a lot of expensive and very nice teak. If it had been made from fir, I wouldn't be making a fuss about it; however, there were a couple of ingenuities in the construction necessitated by the required lack of visible fastenings. Basically the headboard, the footboard, as well as the side-rails to head and foot joints, were all held together with embedded half-inch threaded steel rod.

The rods were secured by embedded nuts at one end, and removable nuts and washers at the other. Perhaps easier to show than explain:

Here the head of the bed has been hung from the rafters, preparatory to turning over. The ends of the three bolts securing the unglued planks together can be seen on the base. The embedded nut in the top plank is of course invisible. 

Embedded nuts were also put in the endboards:

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A half inch nut has been driven into a blind seven-eighths hole at the bottom of a 1.25". The nut is then permanently trapped by epoxying a section of 1.25" oak dowel on top of it.

Making the Bed II (No diversions)

The Bed was first mentioned just over a year ago; my Moleskine Weekly Notebook records the following: "2010. Tuesday  April 6: 9 - 9.30 see S. & ?".On the facing page are notes from their visit to the shop: "Outside Table, teak, unfinished. 10' x 5'. Chunky.  Legs 5.5" square. Aggregate panels." Then: "Bed + tables. Mattress California. Oak? Space avlbl for 124" incl. 2 table. Mattress Ht - 26". End 50" high head, 30" high foot. Sides down to floor." (The teak table & benches were finished last summer. Some account of the making is elsewhere in this journal.)

Later S. made a scale sketch of the bed on a large sheet of quarter inch squared paper. It seemed all a bit plain - two great  rectangles of wood at head and foot, and two wide boards for the sides. No curves, no decorative elements or possibilities, although she had indicated various widths for the planks which were to make up the ends. There we left things until the table was finished, and then email discussions resumed. First to be decided was the wood. Oak, whether red, white, Garry, or Japanese, was immediately rejected, as were sapele (cheap looking, too red), cherry (don't remember why), walnut (not my choice either, for anything except possibly coffins). Perhaps it was me who brought up the possibility of teak - more as a diversionary tactic than a likely choice; after all, the choice of solid 3" teak for the head and foot, and 2" for the side rails would be absurdly extravagant, surely? The ground would then be prepared for a "sensible" alternative - white oak, perhaps, which I like more than anything.....?

Making the Bed

Since the last posting earlier this month, it's pretty much been nothing but bed - in the workshop, anyway. ( I read this morning that Stephen Tennant, "the brightest of the bright young things",probable model for Sebastian Flyte and Miles Malpractice, and lover of Siegfried Sassoon, spent "most of his life" in bed - well, the last seventeen years of it, anyway.)

Also among the thoughts provoked by random early-morning browsing, is the following:

 In 1776 the Abbé Nollet, famous for his early experiments with electricity, asked a hundred (or possibly two hundred, or a kilometer, depending on your sources) Carthusian monks to form a large circle holding hands. The first and last monks in the chain did not hold hands, but instead each clutched an iron wire. (Or, possibly, they ALL clutched a continuous wire. Details are surprisingly inconsistent.)  The iron wires were connected to a Leyden jar (an early capacitor) charged by the Abbé's own electrical machine (above).

Upon completing the circuit, all hundred (or two hundred) monks simultaneously leapt into the air, their white robes flapping wildly. The monks' sudden leap, with no time difference observable between the first and last monks in the chain, was a vital first step in the invention of the electrical telegraph.   Apart from the elegantly made machine in the image - and how lovely, strange and exciting these 18th & 19thc. mahogany and brass pieces of experimental and futurist furniture remain - the simple but interesting observation arising is the immense distance we have come from this first galvanic leap: in only two hundred and fifty years - no more than three long lives - I'm writing this little piece of ephemera on a new iMac and preparing to post it online.

Back

Back in the middle of February we and some of our immediate family converged on the small island of Isla Mujeres off the coast of the Yucutan for a short winter break, primarily for a nostalgic visit to the Naval Hospital where our daughter N. was born in 1980. Things didn't go quite as planned (although we did visit the hospital) - J.'s mum died on day three of the trip, and J. immediately flew back to Victoria. I came back a week later, and woodworking activity is only now starting to resume a reasonable routine in the small world of the workshop.
There have been other changes too: J. retired from her job with the local School District (also in February), so the old morning pattern of hasty breakfasts, and increasingly reluctant and hurried departures for Ganges and the High School, is broken. Our mornings are now more leisurely: I head down to the workshop at around eight, light the fire, and come back up to the house for breakfast with J. (This is changing as the weather warms (finally), and the fire no longer needs to be lit.) Coffee breaks and lunches are shared, and oddly, it's often pleasantly easy to work late in the afternoon and early evening, knowing that the house is warm, the lamps lit, and, very possibly, dinner cooking....

Humpty Dumpty Goes Back Together

I left an inlaid chair in pieces a few days before Christmas. Somehow since then I haven't found much inclination to keep this occasional journal up-to-date, although there has been time. But as February begins, today (Sunday) is grey and rainy; this morning's southeast wind with light drizzle has switched to southwest, with occasional heavy showers. It's five o'clock, getting dark, and the planned walk at Burgoyne is not going to happen. Other planned things didn't happen today either, but some unplanned ones did: I broke the Toyota's back side window  whilst reversing down the hill (caught by cedar branch), and spent time repairing it (temporarily) with black duct tape and heavy vinyl. The repair (from a distance) looks OK.  Pelican Rick once said that "Temporary's permanent", so I suppose one might as well make a half-ways decent job of temporary repairs.

Briefly, back to the chair:

DSCN4874There we are - back together. In fact it took a good deal of fiddling and adjustment to get to this point: all the broken pieces and joints had to be throughly cleaned of old glue, grease and dust, and fresh clean wood exposed in the break.
 First the arms and arm supports were re-assembled and re-screwed. Then the remaining back  pieces, with pins inserted as needed, and finally the parts were glued together with epoxy. (I've recently taken to using a micro-pinner (shame) to secure difficult joints in the correct alignment while clamping. Micro-pins are invisible and immediate, and don't cause joint-movement when driven (pneumatically)).
The joins were first wetted with plain resin, and then a thickened pigmented resin was used to complete the bond. Two clamps were used to bring the back together, and a third clamp  (diagonally placed) pulled the top rail slightly forward to close the slightly open joints caused by the awkwardly placed back clamps. This all took a while, but epoxy, though messy, is forgiving.